Cell Phone
008613538994587
Product details
UN5-150ZB1 double-containerized type mobile rail flash-butt welding
machine, which could be carried on the railway flatcar for rail welding.
Our company had sold one rail welding equipment in Pakistan Railway
for this type of welding machine. The structure and layout diagram of
the equipment is as follows:
Detailed technical parameters of the equipment are as
follows:A:Scope and application of the welder
1: It can weld
the profile of 43 ~ 75Kg/m (UIC60,UIC54) rails(should change the
relative electrode and shearing knife),
2: Welding Rail grade ：R260,R320,R350.
3: And could weld rail length from 0.75m to 2000m, which
can meet the requirements of national railway and urban rail transit
seamless line rail welding,
4: It can meet the requirements of railway cargo
transportation limits.
5: Working altitude：≤ 3000 m
6: Working temperature : ≤ 40℃
Generator set model: Cummins (power)C550 D5
Engine model: Cummins QSX15G8
C: Parameters of Welding machine:
1： Maximum upsetting force（KN）： 1200
2： Maximum clamping force (KN): 3000
3：Maximum welding rail cross-sectional area（mm2）： 10000
4: Maximum welding stroke（mm）： 120
5:Shearing mode： Shearing with forging pressure
maintaining
6: Alignment method: Centering of
rail waist and rail top
7： Straightness accuracy of welded joint（mm/1m）：
Top surface of rail: 0～＋0.2
Working side surface of rail head: 0～＋0.2
Bottom of rail: 0～＋1
8：Weight of weld head: 4500Kg
D: Crane performance
1: External elongation of crane: 3.65m
2: Crane rotation angle： 130°
3: Lifting weight： 5000Kg
E: Hydraulic system
1：Motor power of hydraulic system:22KW
2： Hydraulic Oil tank volume:350L
3： Rated pressure:21Mpa
4： Cooling method: air cooling & water cooling
5： Rated flow:106.5L/mi
6： Maximum working pressure:25Mpa
7： Step response：≤12ms
F: 5: Welding control system
5.1： The welding process is controlled by PLC.
5.2 The welding controller shall record and store the real
welding voltage, current, displacement, hydraulic pressure and welding
time, and draw them into graphs;
store more than ten sets of welding parameters.
5.3： Welding time（60Kg/m Rail welding time）：
flash welding time：115±25s
5.4: Rail consumption：26～40mm
5.5: Production efficiency（Welded joints/h）：12 joints/h
6:Computer automatic monitoring system
6.1: Automatically monitor the whole welding
process，real-time screen display,
6.2: The welding parameter graphic shall be displayed on
monitoring after welding, and shall display the welding joint quality OK
or NO.
6.3 Automatically produce daily report
after welding ,the joint number, upset displacement, flash speed, rail
used ,upset press ,welding current and judge welding result OK or NO
shall be displayed in daily report.
6.3:
The welding daily report, welding process graphic ,welding joint data can
be checked and printed after welding,; record the model of rail, steel
type, welding date, welding serial number, welding time, flashing speed,
accelerating end speed, upsetting amount and rail consumption, short
circuit resistance, clamping condition and welding results and other
items;
6.4:With automatic fault
alarm function: when the main part of the welding machine fails or there
are problems with voltage, water temperature, oil temperature, water
pressure, and oil pressure, it will promptly alarm, display the fault
location and automatically stop the welding.7: 冷却系统 Cooling System
1： It is
equipped with closed internal circulation and external circulation water
cooling devices, which can reliably cool the heating parts of the welding
machine;
2：The outlet temperature of the cooling
water of the welding machine is 15 ~20 ℃(Could set and adjust),
J:
Welding machine fuel tank capacity（Liter）：
800
K: External dimension and weight of
welding machine：26T, 6058 X 2438 X 2591mm X 2
Some product parameters may change as different customer or area, subject
to change without notice.
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Contact Person : Adora Nan
Phone : 008613538994587
Email: director@linkagetrack.com
